This manual provides instruction for servicing on-highway, industrial, generator set, and marine applications of the Detroit Diesel Series 92 Engines. Specifically a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and mechanical troubleshooting are contained in this manual.
Detroit Diesel Engine Series 92 Service Manual This manual covers the basic V-92 diesel engines built by the Detroit Diesel Corporation. Complete instructions on operation, adjustment (tune-up), preventive maintenance, and lubrication and repair (including complete overhaul) are covered. Basic maintenance and overhaul procedures are common to all V-92 engines and apply to all engine models.
Detroit Diesel Engine Series 92 The manual is divided into numbered sections. The first section covers the engine (less major assemblies). The following sections cover a complete system such as the fuel system, lubrication system or air system. Each section is divided into subsections containing complete maintenance and operating instructions for a specific subassembly on the engine. Each section begins with a table of contents. Pages and illustrations are numbered consecutively within each section.
Information can be located using the table of contents at the front of the manual or the table of contents at the beginning of each section. Information on specific subassemblies within the major section is listed immediately following the section title.
DDEC® III/IV troubleshooting concerns are contained in the DDEC III/IV Single ECM Troubleshooting Guide, 6SE497.
3M Super TackTM is a trademark of Minnesota Mining and Manufacturing Company. Aeroshell® is a registered trademark of Shell Oil Company.
Allison® is a registered trademark of General Motors Corporation. Alvania® is a registered trademark of Shell Oil Company. Barber-Colman®
is a registered trademark of Barber-Colman Company. Biobor® is a registered trademark of United States Borax and Chemical Corporation.
Cindol® is a registered trademark of E.F. Houghton & Co. DDEC® is a registered trademark of Detroit Diesel Corporation. Delco Remy® is
a registered trademark of Delco Remy America, Inc. Donaldson® is a registered trademark of Donaldson Company, Inc. Dow Corning® is a
registered trademark of Dow Corning Corporation. Endurion® is a registered trademark of Jason Incorporated. Fuel Pro® is a registered trademark
of Davco Manufacturing, L.L.C. Jabsco® is a registered trademark of ITT Industries. Jake Brake® is a registered trademark of Diesel Engine
Retarders, Inc. Kent-Moore® is a registered trademark of SPX Corporation. Leece-Neville® is a registered trademark of Leece-Neville Company.
Loctite® is a registered trademark of Loctite Corporation. Lubriplate® is a registered trademark of Fiske Brothers Refining Company. Lubrite®
is a registered trademark of Henkel Corporation. Mobilgrease® is a registered trademark of Mobil Oil Corporation. Permatex® is a registered
trademark of Loctite Corporation. Power Cool® is a registered trademark of Detroit Diesel Corporation. Power Trac® is a registered trademark of
Detroit Diesel Corporation. Red-Jaket® is a registered trademark of INCOM International, Inc. reliabilt® is a registered trademark of Detroit
Diesel Corporation. Rockford® is a registered trademark of Rockford Powertrain, Inc. Sea Pro® is a registered trademark of Davco Manufacturing,
L.L.C. Shell® is a registered trademark of Shell Oil Corporation. Starrett® is a registered trademark of L.S. Starrett Company. STP® is a
registered trademark of First Brand Corporation. Teflon® is a registered trademark of E.I. DuPont de Nemours and Company, Inc. Texaco® is a
registered trademark of Texaco, Inc. Twin Disc® is a registered trademark of Twin Disc, Inc. Viton® is a registered trademark of Dupont Dow
Elastomers L.L.C. Volvo® is a registered trademark of Volvo Trademark Holding AB. WD-40® is a registered trademark of WD-40 Company.
Woodward® is a registered trademark of Woodward Governor Company.