The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B. The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Proprietor responsibilities
For the purposes of the present operator manual the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all truck users have read and understood this operator manual.
Operating Jungheinrich EZS 350 XL without its own drive system
This operating mode is not permitted when negotiating inclines and gradients. If the truck has to be moved after a failure has rendered it immobile, proceed as follows:
- Set the master switch to position “OFF”.
- Set the key switch to position “OFF” (“0”) and remove the key.
- Prevent the truck from rolling away.
- Open battery cover (refer to chapter D).
- Open the front cover (7) and put it to one side (see chapter F).
- Slacken the lock nuts (8) and tighten the screws (9).
Jungheinrich EZS 350 XL Maintenance personnel
Batteries may only be charged, serviced or replaced by trained personnel. The present operator manual and the manufacturer’s instructions concerning batteries and charging stations must be observed when carrying out the work.
Jungheinrich EZS 350 XL Fire protection
Smoking and naked flames must be avoided when working with batteries Wherever a truck is parked for charging there shall be no inflammable material or operating fluids capable of creating sparks within 2 metres around the truck. The area must be well ventilated. Fire protection equipment must be provided.
Jungheinrich EZS 350 XL Battery maintenance
The battery cell covers must be kept dry and clean. The terminals and cable shoes must be clean, secure and have a light coating of dielectric grease. Batteries with non insulated terminals must be covered with a non slip insulation mat.
Jungheinrich EZS 350 XL Battery Disposal
Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws. The manufacturer’s disposal instructions must be followed.
Jungheinrich EZS 350 XL Battery removal and installation
The truck must be parked on level ground. To prevent short circuits, batteries with exposed terminals or connectors must be covered with a rubber mat. Place the battery connector or the battery cable in such a way that they will not get caught on the truck when the battery is withdrawn.
When transporting batteries using a crane, ensure that the crane is of adequate capacity (the battery weight is indicated on the battery data plate on the battery container). The lifting gear must exert a vertical pull so that the battery container is not compressed. Attach the hooks to the attachment points (8) in such a way that the lifting gear, when slack, cannot collapse on the battery cells.
- Expose the battery (see Section 3).
- Pull out the battery plug (10) from the bracket.
- Flip back the battery locking mechanism (9).
- Using crane lifting gear, lift the battery (11) slowly and carefully out of the truck.
The battery can optionally be removed from the side. To do this, pull the battery out at the side onto the battery replacement trolley.