Husqvarna TE 449, TE 511 Repair Manual

Husqvarna TE 449, TE 511 Repair Manual
Husqvarna TE 449

Foreword
This publication is designed for use by HUSQVARNA Service Centres to assist authorised personnel in the maintenance and repair of the models covered in this manual. The technical information provided in this manual is a critical complement to operator training and operators should become thoroughly familiar with it. For ease of understanding, diagrams and photographs are provided next to the text. Notes with special significance are identified as follows throughout the manual:

  1. Accident-prevention rules for operator and persons working nearby.
  2. Damage to vehicle and/or its components may result from incompliance with relevant instructions.
  3. Additional information concerning the operation covered in the text.

Useful tips
To prevent problems and ensure effective service work, observe the following HUSQVARNA recommendations:

  • before repair, evaluate the customer's description of the problem and ask the appropriate questions to clearly identify problem symptoms
  • diagnose the problem and identify the causes clearly. This manual provides basic background information that must be supplemented with the operator's expertise and specific training available through HUSQVARNA held at regular periods
  • plan ahead before starting work: gather any spare parts and tools to avoid unnecessary delays
  • avoid unnecessary disassembly work to get to the part that needs repairing. Always read the relevant instructions and follow the disassembly sequence outlined in this manual.

Recommended shop practices

  1. Always replace gaskets, sealing rings and split pins with new ones.
  2. When loosening or tightening nuts or bolts, always begin with the bigger ones or from the centre. Tighten to the specified torque and follow a cross pattern.
  3. Always mark any parts or positions that might be confused upon assembly.
  4. Use genuine HUSQVARNA parts and the recommended lubricant brands.
  5. Use special tools where specified.
  6. Technical Bulletins might contain more up-to-date setting data and procedures than this manual. Be sure to read them.

This Workshop Manual is valid for the following models:

  • Husqvarna TC 449 2011/2012 I.E.
  • Husqvarna TE 449 - 511 2011/2012 I.E.
  • Husqvarna TXC 449 - 511 2011/2012 I.E.
  • Husqvarna SMR 449 2011 I.E.
  • Husqvarna SMR 511 2011/2012 I.E.
Revision Record
Rev. No Date Page Description
01 11/06/2012 D.20 Inserted " Tables of periodic maintenance MY11"
01 11/06/2012 D.21 "Shock absorber adjustment": Inserted different values for models and Model year
01 11/06/2012 D.22 "Shock absorber spring preload adjustment (TE-TC-TXC): Inserted different values for models and Model year
01 11/06/2012 D.23 "Shock absorber damping adjustment"): Inserted different values for models and Model year
01 11/06/2012 D.24 "KAYABA fork adjustment (TC - TE - TXC)": Inserted different values for models and Model year
01 11/06/2012 D.25 "Fork oil level (TC - TE - TXC)": Inserted different values for models and Model year
01 11/06/2012 D.26 "Fork oil level (SMR)": Inserted different values for models and Model year
01 22/06/2012 M.2 Updated index cause correction applied on page M.56
01 22/06/2012 M.3 Updated index cause corrections applied on pages M.58 - M.59
01 22/06/2012 M.56
M.57
M.58
M.59
"Digital dashboard, warning lights (TE - SMR)": Inserted different instructions for models and Model year;
"Digital dashboard drawings": Applied correction
"Instructions for the instrument setting": Inserted new note.
02 18/07/2012 D.12 "Engine oil level check": modified procedure in the paragraph.
02 18/07/2012 D.14 "Engine oil replacement and mesh filters-filter cartridge cleaning or replacement": modified procedure in the paragraph.

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