This Service and Repair Manual covers the Australian manufactured Nissan Pulsar (hatchback) and Vector (sedan) N13 Series 1 J87 - 91 and the Holden Astra LD Series 1987 - 89.
Two engines were available: a 1.8 liter engine with multi-point fuel injection, and a 1.6 liter throttle body injected engine. The engines are similar having single overhead camshafts and computer controlled fuel injection and ignition control. There was a choice of three speed automatic or five speed manual transaxles.
A viscous coupling limited slip differential was introduced from July 1989 to the five speed manual transaxle models of the Pulsar Q and Vector SSS. Disc brakes are fitted at the front of all models, while the rear brakes are either discs or drums. All models are equipped with independent coil spring suspension. Steering
can be by either manual or power assisted rack and pinion.
This manual includes information on trouble shooting, lubrication and maintenance, specifications and the removal, installation and overhaul of components which are considered to be within the scope of the average, well equipped home mechanic. Certain repair jobs covered in this manual require the use of special equipment not normally found in a home tool kit. When such equipment is required, the equipment and its function is brought to the users attention underneath the heading for that component. Some jobs, such as automatic transmission overhaul, should he left to an authorized dealer or a specialist who has the extensive knowledge and equipment required. In these cases, the removal and installation procedures are fully covered, enabling the unit to be removed for repair or a reconditioned unit to be installed.
Reference in the manual to the left and right hand sides of the vehicle are from the point of view of someone standing at the back of the vehicle and looking forward. Inexperienced operators should not attempt a service or repair operation before completely reading the appropriate section (or other sections which may be referred to) in the manual.
VEHICLE IDENTIFICATION
When purchasing spare parts or when registering or insuring a vehicle, it may be necessary to quote various vehicle identification codes. The location of these codes are as follows:
- The Engine Number is stamped on the front face of the engine block below No. 4 spark plug.
- The Chassis Number is stamped on the bulkhead above and to the right of the brake booster.
- above and to the right of the brake booster.
- The Vehicle Identification Plate is located on the bulkhead to the left of the MAP sensor and contains codings relating to body style, engine capacity, model, transaxle type, engine number, paint, trim and build date.
- The Compliance Plate contains information on the vehicle make, model, month and year of manufacture, chassis number, seating, capacity and the Australian Design Rules (ADR) with which the vehicle complies. This plate is affixed to the bulkhead above and to the left of the brake booster.
To successfully perform any maintenance or repair work on a motor vehicle, suitable hand tools are essential. The use of tools for other than their intended purpose or the use of incorrectly fitting tools can cause damage to the component and/or injury lo the operator.
BASIC TOOL KIT
The following is a suggested list of tools and equipment for the majority of the maintenance and repair procedures described in this manual. Of course, not all of the tools are required for all the jobs, so it is wise to purchase tools on an 'as needed' basis.
- Set of open ended spanners.
- Set of ring spanners.
- Set of socket spanners.
- Spark plug spanner.
- Assorted bladed screwdrivers.
- Assorted Philips screwdrivers.
- Assorted pliers — combination, long nose, multigrip, vice grip, snap ring (internal and external).
- Assorted adjustable spanners.
- Ball pein hammer.
- Cold chisels.
- Pin punches and centre punch.
- Assorted files.
- Scraper.
- Feeler gauges.
- Torque wrench.
- Hydraulic jack.
- Chassis stands.
- Car ramps.
- Grease gun.
- Oil can.
- Oil gun.
- Oil filter removal tool.
- Funnel.
- Containers for draining oil and washing components.
Ensure that the tools are suitable for the system of bolt and nut sizing on the vehicle. The range of vehicles covered by this manual use metric sizes.
TOOL CARE
To ensure the longest possible life for hand tools, it is important that time be spent maintaining them. At the conclusion of each job. all tools used should be washed thoroughly in kerosene or similar cleaning solvent. Ensure that all dirt and grease is removed, particularly from tools with moving parts such as pliers and adjustable spanners. The tools should then be wiped dry with a clean cloth. Measuring devices should be given particular attention as their accuracy can be affected if not properly maintained. Feeler gauges should be kept clean at all times and the blades should be wiped with an oily cloth after use to prevent rusting.